Table of Contents

image = Eiffel_Concept.jpg |designers = [[:User:Phil Jergenson|Phil Jergenson]], [[:User:RJ Jergenson|RJ Jergenson]], [[User:Tim|Timothy Schmidt]], [[:User:Supercool|supercool]], [[:User:Dinosaur|Mikey]], [[:User:Rongomai|Rongomai]], [[:User:Tobias|Tobias Grundtvig]] |date = 2008 |vitamins = |materials = |transformations = |produces = [[Frames]] |consumes = [[Lumber]], [[Aluminum extrusions]], [[Square tube]] |waste = [[Sawdust]], [[Recyclable metals]] |tools = [[Wrenches]] |parts = [[Frames]], [[Nuts]], [[Bolts]], [[Plates]], [[End caps]] |techniques = [[Shelf joints]], [[Tri joints]] |files = |git = |suppliers =

Projects Manufacturing

=Introduction= Frames can be manufactured by hand, with careful measurement and drilling. While meditative, this work is repetitive and laborious. Time studies of the hand production process using a drill press reveal that positioning the undrilled frame stock for precise drilling consumes the majority of effort. Automating the process in an affordable manner will reduce cost, increase availability, and free time for creative effort.

=Challenges= Reducing cost and improving availability of frames requires decentralized manufacturing.

=Approaches= A frame drill built from standardized and widely available industrial automation components allows anyone to source the parts they need anywhere to build more frame drills.

Drill guide

<gallery> Drill guide 5.jpg Drill guide 4.jpg Drill guide 3.jpg Drill guide 1.jpg Drill guide 2.jpg Drill guide 7.jpg Drill guide 8.jpg Drill guide 9.jpg Drill guide 10.jpg Drill guide 11.jpg Supercool's drill guide.jpg| Supercool's drill guide2.jpg| </gallery> <youtube>0XsoO2CJBxg</youtube>

Gang drill

<gallery> Gang Drill 1.jpg </gallery>

Dual gripper drill

This frame drill design makes use of two independently controlled and actuated industrial grippers to move and hold square stock for drilling on all four sides by independently actuated high speed spindles.

<youtube>_xFwjtFClZg</youtube><br>

Parts

Perpendicular axis drill

<gallery> Screenshot-from-2021-10-30-17-59-19.png|CAD model RightSideView.jpg| LeftSideView.jpg| FrontView.jpg| MotorController.jpg| PowerSupply.jpg| RemovedCylinders.jpg| RemovedDrillScrews.jpg| EmptyCarraige.jpg| RemovedXAxis.jpg| RemovedChipClearer.jpg| RemovedMaterialRest.jpg| RemovedCarraige.jpg| BackOfCarraige.jpg| MajorComponentsRemoved.jpg| </gallery>

BeamCNC

[BeamCNC crowdfunding campaign demonstration device]]

This minimalist design shares many common parts with 3D printers.

Parts

{| class=“wikitable”

! Part !! Quantity !! Supplier

Plate - drill machine 2
Plate - spindle 1
NEMA-17 stepper motor 3
roller-raw-material 12
Spindle 1
LM8UU Bearing 1 - pack of 2
Drive belt
Drive pulley
Controller
Neoprene foam w/ adhesive backing
Drill bit
Rail Guide Support for 16mm Diameter Shaft 1 - pack of 4
Rail Guide Support for 8mm Diameter Shaft 1 - pack of 4
350mm 8mm T8 Lead Screw Set Lead Screw+ Copper Nut + Coupler + Pillow Bearing Block 2
Oilite drill bushing 2

[[CNCRouterParts.com_5x10_Pro|Avid CNC 60120 Pro]]

Fully automated production development kit

<gallery> Tobias Grundtvig-1.jpg| Tobias Grundtvig-2.jpg| Tobias Grundtvig-3.jpg| Tobias Grundtvig-4.jpg| Tobias Grundtvig-5.jpg| Tobias Grundtvig-6.jpg| Tobias Grundtvig-7.jpg| Tobias Grundtvig-8.jpg| Tobias Grundtvig-9.jpg| Tobias Grundtvig-video1.mp4| Tobias Grundtvig-video2.mp4| Tobias Grundtvig-video3.mp4| BoreRobot~20190816-134008.mp4| </gallery>

Pneumatic parts

Tools

Electrical

Villagekit Grid-bot

https://github.com/villagekit/grid-bot

A multi-spindle single-axis CNC.

For the framing, we'll use 8040 aluminium extrusion since it's fit for purpose and readily available here in New Zealand.

Where possible, we'll try to use motion control components found in “pro” consumer CNC machines (AvidCNC, RoverCNC, QueenBee, etc), e.g. stepper motors, lead screws, linear rails, etc.

=References=